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Look, this is my college classmate, Jiang Gong. He has worked as a senior engineer in a factory in Germany, using Japanese machines. He has extensive experience and has worked in a large factory. He has a strong sense of quality, and the appearance is also very beautiful. The size control is very good, so I am grateful to my brother!
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With the continuous development of science and technology, many industries and manufacturers have begun to choose precision machining, and mirror discharge machining technology is so popular precisely because it is a type of precision machining. What is the principle of this process?The so-called mirror electric discharge machining technology mainly utilizes the electric erosion effect generated by the pulse discharge between the two poles immersed in the working fluid to remove conductive materials. During the operation, the tool electrode and the workpiece will be connected to the two poles of the pulse power supply and immersed in the working fluid, or the working fluid will be charged into the discharge gap.The principle of mirror discharge machining as precision machiningThen, the gap automatic control system controls the tool electrode to feed towards the workpiece. When the gap between the two electrodes reaches a certain distance, the pulse voltage applied to the two electrodes breaks down the working fluid, generating spark discharge. Due to the instantaneous concentration of a large amount of thermal energy in the discharge microchannels, it can immediately melt and vaporize trace amounts of metal materials on the working surface.At the same time, melted and vaporized metal materials will explosively splash into the working fluid, rapidly condense, form solid metal particles, and be carried away by the working fluid. At this point, a small pit mark is left on the surface of the workpiece, and the discharge briefly stops, restoring the insulation state of the working fluid between the two electrodes.The next pulse voltage in mirror EDM breaks down at another point where the two electrodes are relatively close, generating spark discharge and repeating the above process. In this way, although the amount of metal removed by each pulse discharge is very small, due to the thousands of pulse discharges per second, more metal can be removed, which has a certain productivity.
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2024-09-24
Machining - Ordinary Machine Tool Machining
What are the types of machining? Preferred choice is Guken Precision, with high machining accuracy, good quality, and fast delivery.Guken Precision Co., Ltd. is dedicated to high-precision, difficult, and R&D parts and equipmentA niche processing company specializing in the processing of core functional components. Through strong self owned production capacity and core engineering technologySurgical advantages; For domestic industries including semiconductors, research institutions, healthcare, nuclear power, biopharmaceuticals, and aerospaceCustomers in industries such as aviation and automation equipment, providing single piece machining, CNC machining, and small to medium batch productionFast processing services such as non-standard machining, precision metal parts machining, CNC precision parts machining, etc. Quick reportPrice, good quality, fast delivery, high precisionOur core strengths1. Well equipped processing equipmentMore than 30 high-precision imported CNC machining centers - such as Okuma Makino Brother; More than 10Precision CNC lathes and other precision machining equipment - such as Hating, Jinshang ShadickMultiple precision slow wire and milling machine grinders - such as GF+, Sodick, Seibu, fast and accurate; variousBrand imported testing equipment - such as: ZEISS 3D, Sanfeng anime, Nikon projectorWell equipped, standardized processes, precise division of labor, providing strong support for high-precision parts processing; holdHand over the drawings that are difficult to process to us, and we will deliver high-quality precision parts to you2. Accurate delivery time controlRapid processing of ordinary precision parts takes 2-7 working days, and the small batch processing cycle is shortened to 8-12 days; wholeHigh speed CNC operation in the workshop, with CNC machines rotating 24 hours a day to ensure timely deliveryFlexible production and scheduling of orders can improve the efficiency of precision parts processing, and urgent orders can be accepted; strongLarge raw material supply system, equipped with complete surface treatment manufacturers and processing consumables suppliersTraffic management is responsible for the production progress and allocation of parts based on customer delivery dates, ensuring the achievement of customer delivery deadlines; countryChoose SF Express, Cross border Express, and EMS for fast delivery to any region within the country, making logistics more worry free3. Strong engineering and technical capabilitiesA team of over 20 senior process engineers - capable of coordinating with difficult core functional parts; 15 years of industry experienceAccumulate experience, inherit advanced technology from foreign investment, delve into technical skills, and work meticulously with precisionRich experience in precision parts processing - focusing on precision mechanical parts processing - a large and powerful manufacturer; Multiple toolsA technical operation engineering service team with over 10 years of work experience - Craftsmen CraftingContinuously providing equipment core precision components for major well-known enterprises and research institutions across the country, such as FujiKang, BYD, Chinese Academy of Sciences, Tsinghua Medical College, Harbin Institute of Technology, Shenzhen University4. Quality assurance system throughout the entire processScientific and effective quality management=full staff quality control, which involves involving all staff and working together; Process engineeringCheng Shi assists process engineers in completing material analysis, process analysis, and simulation analysisThe process engineer is responsible for developing a complete process flow card to ensure that the processing technology is more scientific and effective; IQCFor incoming material control, IPQC is responsible for the production process, and FQC final inspection ensures perfect deliveryOnly with standardized production processes and precise division of labor can we cope with the processing of high-quality precision components; WeCapable of handling precision parts with a maximum machining accuracy of ± 0.002mm (partially ± 0.001)
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